Automotive Engineering

Automotive Design Services – Design, Validation & Tool Design

From concept design to BIW, plastic and sheet metal components, CAE validation and production tooling — full-cycle automotive design support for OEMs and suppliers.

BIW & Body Structures Multi-CAE Platform Support Plastic & Sheet Metal Tooling
What We Do

Design, Validation & Tool Design Capabilities

Our automotive design capability spans concept through to production tooling, supporting OEMs and suppliers at every stage of vehicle component development.

Design

From early concepts to detailed component, sub-system and system design — including BIW flush-gap objectives, sheet metal and plastic part design.

  • Concept Design
  • Design and development of components, sub-systems & systems
  • Creation of master sections
  • Engineering the surfaces
  • BIW flush-gap objectives
  • Sheet metal & plastic design

Validation

CAE-driven validation to confirm structural, thermal and manufacturing performance before tooling commitment.

  • FE modeling
  • Solutions for optimization
  • Vehicle analysis — crash & durability
  • CFD analysis
  • Body and chassis analysis
  • Closure analysis
  • Mold flow analysis
  • Multi-CAE platform support

Tool Design

Production-ready tooling design for plastic and sheet metal components, including fixtures and gages.

  • Plastic tool design
  • Injection molding
  • Sheet metal tool design
  • Progressive dies
  • Fixture design
  • Gage design
  • Fabrication
Our Expertise

Our Expertise in Automotive

BIW (Body in White)

Structural body design and validation before paint and trim.

Exterior (Plastic)

Exterior plastic component design — bumpers, trims, panels and more.

Interior (Plastic)

Interior trim, dashboard and console plastic component design.

Integration (Subsystems)

Coordinating subsystem integration across mechanical, electrical and structural domains.

Validation (Digital)

Digital validation through CAE simulation prior to physical prototyping.

FAQ

Frequently Asked Questions

BIW design covers the structural sheet metal shell of a vehicle before paint and trim are added — including flush-gap objectives, sheet metal and plastic component design that ensure proper fit, finish and structural integrity.

Yes — FE modeling, optimization, crash and durability analysis, CFD analysis, body and chassis analysis, closure analysis, mold flow analysis, with support across multiple CAE platforms.

We design plastic injection molding tools, sheet metal tools and progressive dies, along with fixtures, gages, and fabrication support for production-ready tooling.

Our expertise spans BIW, exterior and interior plastic components, subsystem integration, and digital validation across the vehicle development cycle.

Reach Out to Us for Any Project Requirement

Have an automotive design, validation or tooling requirement? Our team is ready to help.

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